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KONGRA LLC · Industrial & Automation
Machine down, drive tripping or control module failing? Arrange repair and complex diagnostics for selected industrial equipment, with model-specific assessment for RF systems and test instruments.
Services
Complex diagnostics for selected machinery, drives and controls.
Tracking, gearmotor condition, sensors and intermittent material-handling faults.
Conveyor diagnosticsFault-code interpretation, motor and drive behaviour, and equipment-control checks.
Drive fault diagnosticsReview supported work, exclusions and when a properly qualified specialist is needed.
Review service scopeSelected electromechanical and control-system faults on existing machinery. The machine, controller revision, technical access and required verification determine the accepted scope.
Machine will not start, drive trips under load or a servo alarm keeps returning? Selected VFDs, servo amplifiers, motors, sensors and control systems are assessed together.
Selected process and vacuum mixers, filling or sealing machines, conveyors, gearmotors and pneumatic systems.
Coolant, lubrication, pumps, limit switches, drive faults and accessible control electronics; machine geometry and spindle rebuilds remain outside this diagnostic scope.
No power, intermittent resets, overheating and unstable control power on selected machine supplies, drive modules, control boards and industrial PCs. Compare supported repair, exchange and replacement options.
Model-specific feasibility review for plasma-power equipment with power, cooling, communication or matching-control faults. Accepted work and the required verification are defined before repair.
Spectrum and network analyzers, signal generators and oscilloscopes: preliminary review of power, startup, cooling, interface and control-electronics faults. Measurement calibration is a separate scope.
Selected light production, material handling and electromechanical systems
Packaging, filling, sealing, labelling and small-batch production machines. Typical work: intermittent stops, jam and misfeed faults, worn drive components, heater and thermocouple faults, and machines that run but drift out of adjustment.
Belt, roller and chain conveyors, transfer units and accumulation sections. KONGRA checks tracking, tension, drive alignment, gearmotor condition and the sensors and interlocks that stop a line unexpectedly.
Electric motors, variable-frequency drives, gear reducers, pumps, blowers and compressed-air components. Diagnostics use electrical measurement rather than parts swapping.
Field devices and wiring are a frequent starting point when a line stops, because a machine that appears to have failed is often responding correctly to a signal it is no longer receiving. KONGRA traces the signal path with instruments and documents what actually failed.
Control-cabinet inspection, relay and contactor logic, HMI fault interpretation and PLC I/O verification on existing machines. KONGRA works with the machine as it is built and documented — this is troubleshooting support, not new control-system design.
Support on selected machine tools for electromechanical and auxiliary-system faults — coolant, lubrication, pneumatics, drives, limit and home switches, and enclosure hardware. Spindle rebuilds, control retrofits and machine-tool geometry realignment are outside KONGRA's scope.
Selected non-life-support equipment
Repair and complex diagnostics for selected scientific, laboratory and non-life-support medical equipment. Life-support equipment is excluded.
Regulated electrical, gas, refrigerant and contractor-licensed work is performed only within KONGRA’s legal license, insurance and practical service scope. Where a licensed specialist is required, KONGRA says so and can coordinate with a properly licensed independent contractor.
Please identify the exact drive, motor and driven load, and say whether the machine stops under load or fails at startup — they point in different directions. Capture the active code as displayed, along with the operating conditions and the event immediately preceding it, before anyone resets the drive: the display and machine state can change on reset, and whether any history is retained afterwards depends on the controller.
For AC drives the reference is a different document family. One example is the Allen-Bradley PowerFlex 523 and 525 user manual 520-UM001O-EN-E (September 2025, 274 pages; fault material in chapter 4, pages 159–166). It applies to those AC variable-frequency drive models only, and the 523 does not carry every fault the 525 does. That is a separate document family from the DC drive manual above, and the two are not interchangeable. More on how these are read: VFD faults & motor drive diagnostics.
The public WELLCOS WC-CLM-005 record contains supplied equipment and control-cabinet photographs, a powered display and reported lack of response. It is remote intake and diagnostic planning, not a confirmed failed PLC, recovered program or completed on-site repair.
Read the WELLCOS observations and proposed diagnostic approachKONGRA supports selected production equipment, conveyors, packaging machines, pumps, motors, drives and control electronics. RF generators, matching networks and test instruments can be submitted for preliminary model-specific assessment of accessible power, cooling, control or interface faults. Heavy process plant, high-voltage distribution and safety-rated systems are outside KONGRA's scope.
No. KONGRA provides diagnostics, electromechanical troubleshooting and component-level repair support. KONGRA does not sell turnkey automation integration, and does not claim manufacturer authorization for any control platform.
The visit starts with a paid diagnostic. KONGRA reviews the fault behaviour, checks power, control and mechanical condition with instruments, and documents what was measured. A written estimate follows the inspection, and work proceeds only after your approval.
Regulated electrical, gas, refrigerant or contractor-licensed work is performed only within KONGRA's legal license, insurance and practical service scope. Where a licensed specialist is required, KONGRA says so and can coordinate with a properly licensed independent contractor.
Yes. Findings, measured values, parts used and recommendations are written up so an internal maintenance or facilities team can keep the record with the asset.